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贝斯特精心金屬粉沫挂水成型法之基的工艺步驟 time:2020-04-21Views:3305 Author:Best Seiko

金屬粉末状原材料扎针塑压的(de)根底艺方(fang)法步骤是:起首是拔取(qu)适于(yu)MIM标准的(de)不(bu)锈钢纳米(mi)银(yin)(yin)溶(rong)(rong)液(ye)和胶结(jie)剂,之后(hou)在一 定室内温度(du)(du)下接纳孩子适当的(de)手段将纳米(mi)银(yin)(yin)溶(rong)(rong)液(ye)和胶结(jie)剂掺杂(za)成年均的(de)喂料,经(jing)制粒后(hou)在扎针热(re)挤(ji)(ji)压(ya),达到的(de)热(re)挤(ji)(ji)压(ya)坯颠末(mo)脱(tuo)脂代理后🍌(hou)煅烧低密度(du)(du)化被选为(wei)终🅺成品(pin)。

1.MIM纳米银溶液及制(zhi)粉手艺活(huo)

  MIM对(dui)证料粉未(wei)需(xu)求(qiu)较高,粉未(wei)的(de)挑选到要(yao)有益健康于(yu)混炼、注射注射成(cheng)型、脱脂和(he)烧(shao)结法,而这(zhei)时不(bu)时是(shi)我们之间抗拒的(de),对(dui)MIM材质(zhi)粉未(wei)的(de)研讨会(hui)主(zhu)要(yao)包括:粉未(w𝄹ei)看上去、目数(shu)和(he)目数(shu)成(cheng)分(fen)、比外表层(ceng)等,表♛1中列成(cheng)了刚(gang)好合适于(yu)MIM用的(de)材质(zhi)粉未(wei)的(de)脾(pi)气。

  根据MIM材料金属(shu)粉(fen)重定向很细,MIM材料金属(shu)粉(fen)标𓆉价通常(chang)较高,有的和(he)达 到传统与现代PM金属(shu)粉(fen)标价的10倍,这只是(shi)而今限(xian)量(liang)MIM手艺人单一化借助的一家关头身分,而今原产MIM用材料金属(shu)粉(fen)的习(xi)惯(guan)首先要有羰基法(fa)、超 高电压水吸雾(wu)吸入法(fa)、高电压废气吸雾(wu)吸入法(fa)等。

2.粘合(he)剂 

  胶(jiao)(jiao)结(jie)剂是MIM一(yi)技(ji)之(zhi)长的核 心,在MIM中胶(jiao)(jiao)结(jie)剂应(ying)有带动行为性(xing)以好(hao)扎针拉深和坚定坯块形状这3个执政之(zhi)基(ji)的本(ben)能(neng)反应(ying)后能(neng),别的它还(𒆙hai)应(ying)应(ying)有适(shi)于(yu)树脂吸附、无 毒素、本(ben)金(jin)合(he)理等(deng)自己的特色,因而产生了几大类(lei)百(bai)一(yi)样(yang)胶(jiao)(jiao)结(jie)剂,这几天(tian)来来正逐渐从光凭经(jing)历英(ying)文选(xuan)定向安装(zhuang)对脱脂手段(duan)及对胶(jiao)(jiao)结(jie)剂保健作用的表单提(ti)交,有真性(xing)欲(yu)望地总体目标胶(jiao)(jiao)结(jie)剂系统化的标志原因成(cheng)长的。

  黏接(j♕ie)剂(ji)平凡是由低份(fen)子(zi)组(zu)元(yuan)与高份(fen)子(zi)组(zu)元(yuan)换(huan)成点要(yao)的上升剂(ji)结构。低份(fen)子(zi)组(zu)元(yuan)粘合(he)度低,行动性好,易脱去;高份(fen)子(zi)组(zu)元(yuan)粘合(he)度高,承(cheng)载力(li)高,始终轧制(zhi)坯承(cheng)载力(li)。这两者合(he)适的比例怎么算搭并配达(da)到(dao)(dao)高的粉丝装运(yun)量(liang),终达(da)到(dao)(dao)高 精(jing) 度和高差(cha)不多性的货物。

3.混炼 

  混炼是将金属粉末与粘结剂夹杂取得平均喂料的进程。因为喂料的性子决议了终打针成形产物的机能,以是混炼这一工艺步骤非 常主要。这牵扯到粘结剂和粉末插手的nents to make them melt, then cool, add low melting point components, and then add metal powder in batches. This prevents the low melting point components from vaporizing or decomposing, and adding metal powder in batches can prevent excessive torque increase and equipment loss. For the feeding method of powders of different sizes, the Japanese patent introduces: first add the coarser 15-40um water atomized powder to the binder, then add 5-15um powder, and then add the powder with degree ≤5um. The shrinkage of the final product changes little. In order to evenly coat a layer of binder around the powder, it is also possible to directly add the metal powder to the high melting point componenadictory. Research on MIM raw material powders includes: powder shape , Particle size and particle size composition, specific surface, etc., Table 1 lists the properties of the raw material powder suitable for MIM. Due to the very fine requirements of MIM raw material powders, the prices of MIM raw material powders are generally higher, and some even reach 10 times the price of traditional PM powders. This is currently a key factor restricting the widespread application of MIM technology. The current methods for producing MIM raw material powders are mainly There are carbonyl method, ultra high pressure water atomization method, high pressure gas atomization method, etc. 2. Binder Binder is the core of MIM technology. In MIM, the binder has two basic functions of enhancing fluidity to be suitable for injection molding and maintaining the shape of the billet. In addition, it should have easy removal and no Due to its toxicity and reasonable cost, a variety of adhesives have appeared for this purpose. In recent years, it has gradually moved from the selection of experience alone to the design of adhesives in accordance with the requirements of degreasing methods and the function of adhesives. The development of the agent system.   The binder is generally composed of low molecular components and high molecular components plus some essential additives. Low-molecular components have low viscosity, good fluidity and easy to take off; high-molecular components have high viscosity and high strength to maintain the strength of the formed blank. The two are matched in an appropriate ratio to obtain a high powder loading, and finally a product with high accuracy and uniformity is obtained. 3. Kneading     Kneading is the process of mixing metal powder and binder to obtain a uniform feed. Because the nature of the feed determines the performance of the final injection molded product, this process step of mixing is very important. This involves the addition of binders and powders

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