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Basic Process Steps of Best Precision Metal Powder Injection Molding time:2020-04-21Views:3304 Author:Best Seiko

五金粉沫注射冷冲压的(de)(de)(de)根据技(ji)艺操作步骤(zhou)是:起首是拔取适于MIM明(ming)确(que)提出的(de)(de)(de)黑(h🌼ei)色金属颗(ke)粒(li)和粘(zhan)合(he)剂(ji),之后在(zai)一 定(ding)体温下(xia)接(jie)纳孩子得(de)体的(de)(de)(de)玩法将颗(ke)粒(li)和粘(zhan)合(he)剂(ji)混杂成(cheng)均(jun)匀的(de)(de)(de)喂料(liao),经制粒(li)后在(zai)打疫苗(miao)冷(leng)冲(chong)(chong)压,得(de)到(dao)的(de)(de)(de)冷(leng)冲(chong)(chong)压坯颠末脱脂处(chu)治后烧结法非均(jun)质化将成(cheng)为终制作品(pin)。

1.MIM粉化及(ji)制粉匠人

  MIM对持料金(jin)属(shu)(shu)(shu)粉(fen)标准较高,金(jin)属(shu)(shu)(shu)粉(fen)的(de)在挑选要益于(yu)于(yu)混炼、扎针热挤压、脱脂和煅(duan)烧,而这不(bu)断地是另一半厌(yan)烦(fan)的(de),对MIM材(cai)质(zhi)金(jin)属(shu)(shu)(shu)粉(fen)的(🔜de)研(yan)讨(tao)会(hui)总结带有:金(jin)属(shu)(shu)(shu)粉(fen)外貌、粒(li)径分析和粒(li)径分析构成、比(bi)的(de)外表等,表1中给出(chu)了(le)该用(yong)于(yu)MIM用(yong)的(de)材(cai)质(zhi)金(jin)属(shu)(shu)(shu)粉(fen)的(de)大大咧(lie)咧(lie)。

  因此(ci)MIM材(cai)(cai)料粉(fen)未(wei)状原材(cai)(cai)料ajax请求很细(xi),MIM材(cai)(cai)料粉(fen)未(wei)状原材(cai)(cai)料什么(me)(me)价(jia)格(ge)普通型较(jiao)高,有(you)的以至于达 到常用(yong)PM粉(fen)未(wei)状原材(cai)(cai)料什么(me)(me)价(jia)格(ge)的10倍,这(zhei)也(ye)是如今皮(pi)肤返场MIM传统手工(gong)艺非(fei)常利于的一款关头身(shen)分(fen),如今产出(chu)MIM用(yong)材(cai)(cai)料粉(fen)未(wei)状原材𝔉(cai)(༒cai)料的的方法(fa)首先要(yao)有(you)羰基法(fa)、超(chao) 压(ya)力水吸雾(wu)法(fa)、压(ya)力汽体吸雾(wu)法(fa)等(deng)。

2.胶结(jie)剂 

  结(jie)合剂是(shi)MIM技艺(yi)的核(he) 心,在MIM中结(jie)合剂提供大(da)力(li)加(jia)强活(huo)动内(nei)容(rong)性以应该挂水做成型和保证坯块(kuai)外貌这的两个根据的可(ke)以可(ke)以,单独它还应提供利(li)于树脂(zhi)吸附、无 渗透๊(tou)性、资本公平(ping)等上海特色,对此产生 了各百犹如结(jie)合剂,最近(jin)几天数(shu)年(nian)来正逐层从仅凭经历过辨别(bie)向(xiang)通(tong)过对脱脂(zhi)方式英(ying)文及对结(jie)合剂作(zuo)用与功效的标准,有真性方面(mian)地构想(xiang)结(jie)合剂装(zhuang)置的标底效果(guo)成材(cai)。

  结(jie)合(he)剂(ji)正(zheng)规是由低(di)(di)(di)份(fen)(fen)子组(zu)元(yuan)与高(gao)份(fen)(fen)子组✨(zu)元(yuan)再加(jia)一定要的增添剂(ji)分(fen)解成。低(di)(di)(di)份(fen)(fen)子组(zu)元(yuan)用户(hu)107硅橡胶(jiao)粘(zhan)度(du)(du)(du)低(di)(di)(di),移(yi)动性好,易(yi)脱去;高(gao)份(fen)(fen)子组(zu)元(yuan)用户(hu)107硅橡胶(jiao)粘(zhan)度(du)(du)(du)高(gao),硬度(du)(du)(du)高(gao),努力压延成型坯硬度(du)(du)(du)。这两(liang)种适量比(bi)列(lie)搭配(pei)合(he)拥(yong)有高(gao)的纳(na)米银溶液装量,终拥(yong)有高(gao) 精 度(du)(du)(du)和高(gao)总值性的物质。

3.混炼 

  混炼是将金属粉末与粘结剂夹杂取得平均喂料的进程。因为喂料的性子决议了终打针成形产物的机能,以是混炼这一工艺步骤非 常主要。这牵扯到粘结剂和粉末插手的nents to make them melt, then cool, add low melting point components, and then add metal powder in batches. This prevents the low melting point components from vaporizing or decomposing, and adding metal powder in batches can prevent excessive torque increase and equipment loss. For the feeding method of powders of different sizes, the Japanese patent introduces: first add the coarser 15-40um water atomized powder to the binder, then add 5-15um powder, and then add the powder with degree ≤5um. The shrinkage of the final product changes little. In order to evenly coat a layer of binder around the powder, it is also possible to directly add the metal powder to the high melting point componenadictory. Research on MIM raw material powders includes: powder shape , Particle size and particle size composition, specific surface, etc., Table 1 lists the properties of the raw material powder suitable for MIM. Due to the very fine requirements of MIM raw material powders, the prices of MIM raw material powders are generally higher, and some even reach 10 times the price of traditional PM powders. This is currently a key factor restricting the widespread application of MIM technology. The current methods for producing MIM raw material powders are mainly There are carbonyl method, ultra high pressure water atomization method, high pressure gas atomization method, etc. 2. Binder Binder is the core of MIM technology. In MIM, the binder has two basic functions of enhancing fluidity to be suitable for injection molding and maintaining the shape of the billet. In addition, it should have easy removal and no Due to its toxicity and reasonable cost, a variety of adhesives have appeared for this purpose. In recent years, it has gradually moved from the selection of experience alone to the design of adhesives in accordance with the requirements of degreasing methods and the function of adhesives. The development of the agent system.   The binder is generally composed of low molecular components and high molecular components plus some essential additives. Low-molecular components have low viscosity, good fluidity and easy to take off; high-molecular components have high viscosity and high strength to maintain the strength of the formed blank. The two are matched in an appropriate ratio to obtain a high powder loading, and finally a product with high accuracy and uniformity is obtained. 3. Kneading     Kneading is the process of mixing metal powder and binder to obtain a uniform feed. Because the nature of the feed determines the performance of the final injection molded product, this process step of mixing is very important. This involves the addition of binders and powders

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